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British Bikes / Re: Coventry Eagle 1932
« on: Today at 02:58:03 AM »
If you want a really good picture of an original manifold, 'The Vintage Motorcyclists' Workshop" by Radco contains a full double page photo of his restoration of the same model. Pages 180 and 181 to be precise. Its a photo of the timing side so gives you a good view of the manifold.
Radco also wrote a fairly extensive article on restoring the engine for the Vintage Motor Cycle Club Journal. This would be back in the late 70's. early 80's as his book was published in 1986 and was mainly a compendium of all the restoration articles he had written for the Journal over the years.
He wasn't complimentary about the engine but I think anyone trying to beat Villiers at their own game back in the early 30's would have had a tough job. In the end Cov Eagle came back to the Villiers fold. They made a better and cheaper product.
All that aside I think looking at 3D printing is the way to go. I've made one batch of inlet manifolds. Made the patterns, got them cast and then machined the result. It is not as simple as it looks. Making a pattern the foundry was happy with was a learning curve in itself but the big pain was making a range of jigs and fixtures to hold the castings so I could machine them afterwards. Not as simple as it looks. I realised early on that making a batch was no harder nor dearer than making one so a batch it was. No one was interested in my efforts nor wished to help nor put money in until I appeared with the completed batch when desperate owners needing one just appeared out of the woodwork. All the extras went amazingly quickly.
It's 3D printing for me nowadays and that is more involved than you expect.
Have fun.
Radco also wrote a fairly extensive article on restoring the engine for the Vintage Motor Cycle Club Journal. This would be back in the late 70's. early 80's as his book was published in 1986 and was mainly a compendium of all the restoration articles he had written for the Journal over the years.
He wasn't complimentary about the engine but I think anyone trying to beat Villiers at their own game back in the early 30's would have had a tough job. In the end Cov Eagle came back to the Villiers fold. They made a better and cheaper product.
All that aside I think looking at 3D printing is the way to go. I've made one batch of inlet manifolds. Made the patterns, got them cast and then machined the result. It is not as simple as it looks. Making a pattern the foundry was happy with was a learning curve in itself but the big pain was making a range of jigs and fixtures to hold the castings so I could machine them afterwards. Not as simple as it looks. I realised early on that making a batch was no harder nor dearer than making one so a batch it was. No one was interested in my efforts nor wished to help nor put money in until I appeared with the completed batch when desperate owners needing one just appeared out of the woodwork. All the extras went amazingly quickly.
It's 3D printing for me nowadays and that is more involved than you expect.
Have fun.