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Messages - cardan

Pages: [1] 2 3 ... 93
1
British Bikes / Re: Tiger cub valve timing.
« on: April 22, 2026, 11:51:57 PM »
Yes Rex you're absolutely right, but reducing the inlet charge by 3% is more-or-less like reducing the CR by 3% - there's less gas in there to squish. Of course when everything is spinning at 6000 rpm all the static calculations are out the window anyway!

Leon

2
British Bikes / Re: Tiger cub valve timing.
« on: April 22, 2026, 06:51:44 AM »
I've calculated the change in compression ratio, guessing that a Cub con rod is about 4 1/2" long.

Delaying the close of the inlet valve from 55 degrees after BDC to 60 degrees after BDC changes the (static) compression ratio by about 3% - if it was 9:1, it would drop to around 8.7:1. Not sure how that feels in real life.

Leon

3
British Bikes / Re: Tiger cub valve timing.
« on: April 22, 2026, 03:00:01 AM »
Hi Keith,

You could certainly give it a go.

The inlet valve closes when it does because someone at the factory has determined that this is the point, when running "normally", that gets the most mixture into the cylinder. For a sporty little engine like the Cub the inlet closes quite late, because running at higher revs there's a lot of intertia of the gas flowing from the inlet port into the engine. So the cylinder keeps filling even though the piston is moving UP the cylinder on the compression stroke.

Cub timing figures attached, from www.triumphrat.net/attachments/cub-useful-data-page-with-timin-specs-1966-jpg.755483/

At starting, the engine is spinning very slowly. Let's imagine that we turn it really slowly, say by hand. Letting the inlet valve close later will mean that the piston is slightly higher up the bore before the inlet valve closes - the extra volume of gas (equal to the distance up the stroke times the area of the piston) has been pushed backwards out the inlet valve, so the amount of gas to be compressed is less. We could calculate it, but I really doubt it could make too much difference to the compression on the first rotation of the engine. Once spinning, the gas flow is a very dynamic thing and depends on all sorts of stuff I'm not qualified to talk about!

What it will almost certainly do is cause blow-back through the carb when the engine is running.

But give it a go and let us know how you get on. Good luck!

Leon

4
British Bikes / Re: Tiger cub valve timing.
« on: April 21, 2026, 12:17:29 AM »
Yes getting older presents a few challenges. I'm lucky that (heading into my eighth decade in a couple of years - wow) I can still start and ride and maneuver bikes around, and get a lot of my enjoyment from researching and fiddling in the shed. I have to admit that I do lots more riding on my ebike than I do on old bikes these days, and I do the riding off road to minimise the chances of being cleaned up by increasingly dangerous traffic.

I was going to suggest starter rollers as a solution to your starting problem, but getting the bike on and off the rollers has so many opportunities for disaster that it might be best avoided.

With new knees, have you considered an ebike? If you have low-traffic places to ride near home it's great fun, and - if what I've read is correct - good for knees and general health. Mobility is such an important part of our lives.

Must be frustrating, though, looking at the that little Fanny B... dream machine!

Leon

5
British Bikes / Re: Tiger cub valve timing.
« on: April 20, 2026, 10:12:52 AM »
Pity the blipping thing doesn't have a valve lifter!

6
British Bikes / Re: Tiger cub valve timing.
« on: April 20, 2026, 07:54:54 AM »
No, sadly it won't make any difference.

I assume the piston has a high dome. You could either change it out to one with a flat top, or put a decent spacer - say 1/8 or 3/16" - under the cylinder. The only thing to watch out for is that the combo of the pushrods and valve adjusters will accommodate the change in height.

Have you enlisted an enthusiastic kicker to start it up?

Good luck!

Leon

7
Identify these bikes! / Re: Lewis - What engine ?
« on: April 19, 2026, 07:33:41 AM »
Chater Lea's own spring fork, introduced in 1910.

Leon

8
British Bikes / Re: Troubleshooting a JAP Special
« on: April 02, 2026, 10:44:16 AM »
More grinding...

I think I'm getting a little pressured and starting to make stupid mistakes - so need to try to slow down a bit and be thorough.

Yes. What you're doing is not OK; I'm not sure why. Better get some help.

Leon

9
Identify these bikes! / Re: Lewis - What engine ?
« on: March 28, 2026, 10:57:04 PM »
Here's the engine in a ROC.

10
Identify these bikes! / Re: Lewis - What engine ?
« on: March 28, 2026, 10:52:09 PM »
Yes that's an engine by A.W. Wall - think ROC. It was rated 3 1/2 hp, so somewhere around 500cc. Lewis only used it 1909-10, as the Precision - or at least the Lewis engine built for Lewis by F.E. Baker - became available.

Glenn found the frame; I described the engine and told him if he could find one I'd give him the exhaust system. He found it and I gave it to him!

1910 was an extremely chaotic year at Lewis. They offered Wall, Stevens and Precision engines, air- or water-cooled, in either the old Chater Lea set (with the Simplex leaf-spring front suspension) or the new Chater Lea set with the leading link CL suspension fork.

Cheers

Leon

11
British Bikes / Re: Troubleshooting a JAP Special
« on: March 25, 2026, 10:00:12 PM »
"I fitted the 0.060 thrust washers on the timing side, and a 0.023 on the output side..."

I guess this is part of the mis-matched engine thing. It would be nice if there were no shims between the face of the crank and the bearing inner. Usually this is accomplished by shimming the bearing outer in the crankcase. As it stands, your shims are pretty large and heavy, and there could be quite a "hula hoop" effect as they spin around the main shafts (or the shafts spin inside them), which could cause damage to the shafts and/or the shims. In reality, if you're not going racing, it will probably be ok. But it would worry me. Maybe check with your JAP man?

You mention there is not much end thrust when the engine is vertical: true provided the piston is square and centred. You might be amazed to see the inside of an engine that has been running with a bent con rod!

Leon

12
British Bikes / Re: Troubleshooting a JAP Special
« on: March 24, 2026, 10:28:07 PM »
Oh dear.

Re gasket sealant, I've used Loctite Aviation Gasket Sealanf No. 3 https://autopro.com.au/ap/Autopro-Category/Brands/Loctite/Loctite-Gasket-Sealant-No-3-Aviation-50mL---3JA/p/DI01199 for may years. It's a bit old fashioned, but is has many properties that I like. It doesn't set (surely it's best feature - I hate nothing more than to find bits of sealant crap floating around in an engine), it seals well, it's cheap, and it's a dark-blackish-brown colour. Just a thin layer on any gasket, or machined metal-to-metal faces, wipe excess off with a rag - looks good and works well.

Avoiding things clanking is the ancient art of "fitting". Lots of measurement and care required. Often forgotten is that things expand when they get hot, so clank-free  on the bench is not enough - correct clearance is important. Make sure the rod is central to the crankcase opening, and double check that the piston is precisely at 90 degrees to the cylinder base. (You can do the latter with an engineer's square on the crankcase mouth, remembering that the piston is not round, and probably tapered! If you do a trial fit of the cylinder with no rings, the gap between the piston and the cylinder should be even.)

All good fun!

Leon

13
British Bikes / Re: Waratah article
« on: March 21, 2026, 01:07:24 AM »
Thanks - satisfying to read to the end.

Leon

14
British Bikes / Re: Troubleshooting a JAP Special
« on: March 21, 2026, 01:04:18 AM »
Looking good. I notice there's not too many fins on that cylinder head. Was your dad running it on petrol?

Leon

15
British Bikes / Re: “Star” motorcycles
« on: March 11, 2026, 10:20:56 PM »
Now I am NOT going down the "Villiers Inustrial Engines" rabbit hole, but I will admit there is one! As Reg says in his memoir, P&R Williams were a big part of the Australian end of the business, in the 1930s, with a gap for the war, then 1946 into the early 1950s.

I suppose the 98cc Villiers Midget in the Ransome lawnmower is akin to the engine in the 98cc Waratah of the time? On second thoughts, don't answer that!

Leon

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