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« on: February 26, 2007, 04:36:23 PM »
Hello,
I am restoring a DKW SB 200 in Bombay, India. I have so far managed to get the spark, and tune the carb so that the engine runs pretty good. Also, before I figured out the wiring I remade the clutch(The cork layer had worn out when I got the bike)at home, with help of documents on the internet and advice from restoration pros.
And just when I thought I could finally ride it, I realize that the clutch just does not disengage. Its like shifting without clutch. Now I don't have a manual but I have a German language part list that shows and explosion diagram of the clutch assembly.(picture attached)
It shows 2 pairs of clutch-pressure plates in the clutch bell, toward the outer side of the bike, and one pair behind the clutch bell. Now the bell in my bike is clearly a bit altered ( The quality of the slots show that its a local job). If u see carefully, the diagram shows a smaller copy of circular slots behind the bell for the third pair.However, I just have slots on the outer end. Now all 3 pairs do fit in here, but no matter how tight or lose I set the springs, they just don't disengage.I tried pressing the worm gear all the way in with a wrench while the engine , was running.But there is still 100% positive drive.
I have run out of ideas here. I would highly appreciate any light thrown on this subject.
Thanks in advance
Tavish