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British Bikes / Re: broken burman gearbox
« on: April 14, 2012, 01:55:54 PM »
I have a 1937 Ariel which has developed the same problem and am about to go into the shed to throw some spanners around. Having asked a few experts it seems that these boxes often develop too much end float on the mainshaft so that the clutch pushrod spends half its travel taking up the slack from the end float, therefore creating clutch drag. I've also been told that this is often due to the nut coming loose (kickstart end) or maybe some wear in the bearing (also kickstart end).
The remedy to the first cause is usually straight forward so long as the thread has not bee chewed up in which case it might be recoverable with a thread file (I did this one on a CP box which is mostly the same as the BA box).
The remedy to the second cause means taking the box apart. Some people then use shims and this is where your remnants of coffee tin have probably come from.
The remedy to the first cause is usually straight forward so long as the thread has not bee chewed up in which case it might be recoverable with a thread file (I did this one on a CP box which is mostly the same as the BA box).
The remedy to the second cause means taking the box apart. Some people then use shims and this is where your remnants of coffee tin have probably come from.