Everything is fine except for the charging system. The stator that came with the bike has just two leads (green/yellow and green/white). The wiring diagram and harness are both expecting three leads from the stator (green/yellow to coil, green/white to rectifier and green/black also to rectifier). Can anyone advise on whether this alternator can be made to work in this environment?
Nigel,
Yes...
IF the electrical system has already been converted to 12V?
If so, then the two wire alternator should work OK connected to the rectifier, provided a Zener diode has also been added to the system?
If not, then the conversion isn't difficult to do.
Check for a stamped Lucas part number and date stamp on the periphery of metal stator frame ring, as that number should identify the stator type, which I'm guessing is probably a Lucas RM21?
The third stator output wire (GY) in the 6V three wire system that originally connected to the ignition switch (not ignition "coil" as it is labelled in the diagram) was the for the headlight, or alternatively it could be switched on for "Emergency Starting" (Does the Ign, Sw have an "EMG" position?)
6V System: http://www.bsa-c15.org.uk/ > 6V Wiring
12V conversion:
http://www.bsa-c15.org.uk/ >Convert to 12V
(note in the 12V diagram how the original 6V three-wire alternator is converted to 12V by connecting the GB & GY wires together.)
(The bike looks good anyway!)