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Topics - Billington

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1
British Bikes / She's hot
« on: May 21, 2022, 10:34:36 PM »
Today I took my 1932 BSA 500cc sv, out for the first time this year. After checking it over and adding fresh fuel it started on the second kick. I then went for a ride, after just under 2 miles the engine stuttered and can to a halt. The carburettor was very hot, hence the petrol had become so hot it vapour locked the carburettor. I let it cool down for 10 minutes and it started up again so I rode home.
I had is problem in 2019 when the air temperature was about 20 °C. The kind advice from this forum indicated that I needed to fit a Tufnol flange spacer, which I did. After fitting the 5mm spacer the bike ran okay in temperatures up to 28 °C. However the temperature today was only 16 °C.
I know what the problem is, its vapour lock. My question is why is it now happening at a lower temperature and is the only solution a thicker carburettor flange spacer?


2
British Bikes / Headlamp blowing
« on: July 06, 2021, 06:43:54 PM »
Hello, I hope you can help. The headlamp bulb on my on my 1932 BSA clouds over and blows as soon as I turn it on. The bulb is 6v 36/36W D10 my battery is a 6 volt 4Ah / 20Hr. Any ideas how to solve this? Many thanks

3
British Bikes / Contact breaker adjustment
« on: June 03, 2021, 02:47:52 PM »
I’ve been servicing my 1932 BSA, which has a cam ring contact breaker. In one of the BSA books I own the indicated gap size is .003” when the piston is at TDC, with the ignition is fully retarded. When I measured the gap it was .006”. So I was thinking about adjusting the gap until I read in “Book of BSA” (Year and model appropriate), “with the contacts full open, should be considerably more or less than will just hold a 12 thou’ blade of a feeler gauge(0.012 in.) they should be adjusted. ”

The bike seems to run just fine and the spark plug is a light brown colour. So should I adjust the gap to .003” or just leave it alone?



4
British Bikes / Replacement drum brakes
« on: May 31, 2021, 10:24:19 PM »
Hi, the rear drum brake material on my 1932 BSA are almost level with the cooper studs. Where could I purchase some more or can you get them refurbished?

5
British Bikes / Dowty or fibre washer
« on: November 17, 2020, 09:38:13 PM »
I’ve noticed that some people working on 1950/60s British motorcycle sometimes change fibre washer to Dowty washers to prevent leakage. Is it advisable to use this types of washer on a 1930s bike. Also when would you advise using a Dowty washer over a standard fibre washer.
Thank you for any advice.

6
British Bikes / Understanding historic threads
« on: July 12, 2019, 10:02:06 PM »
Hi, I hope you can help me, after purchasing my first classic British motorcycle I’m skilling up and have now come to the point where I need to better understand Witworth nut, bolt, stud pitch and threads.

My bike is a 1932 BSA and I need to order some longer studs to mount my carburettor which requires a Tufnol spacer. I’ve purchased a Witworth screw thread pitch measure gauge and measured the thread on the old studs, which appears to be 26G. The diameter of the stud is 11mm. My problem is that I’ve looked at the threading table on: http://historicmotorcycle.org.au/images/Thread_Tables.pdf
However it does not mention 26G, hence I don’t know how to specify the thread I require.

P.S thank to Chaterlea25 who has pointed me to the following website:

www.motalia.net/

7
British Bikes / Carburettor spacer and gasket
« on: June 29, 2019, 07:00:14 PM »
It’s hot (28 C) and my 1932 BSA doesn’t like it. The bike experienced vapour lock after traveling just 1.5 miles, hence I’m going to try a Tufnol spacer to reduce heat transfer to the Carburettor body.



Will the spacer act like a gasket or should I place a gasket either side of the spacer?



Thank you for any help.

8
British Bikes / Correct Ignition Position
« on: April 25, 2019, 07:19:04 PM »
Since rebuilding the electronic on my 1932 BSA it likes to start and seems to run smoothest, when the ignition lever is in the retarded position.
I understand that running an engine in the retarded position can cause the exhaust valve to become too hot and burn out.
By just listening to the engine and riding it how would I know if I’ve set the ignition to retarded?

9
British Bikes / Stops When Hot
« on: April 25, 2019, 06:58:44 PM »
My W32-6 1932 BSA 500 cc side valve starts and runs fine now I’ve adjusted the Throttle Stop and Pilot Air Screw so that it will tick over slowly when the throttle is closed. However when on a long run the other day I came to a long downhill section, I closed the throttle because I did not need to increase the speed, when I opened the throttle again at the bottom of the hill the engine simple didn’t pick up. The motor died and I pulled over to the side of the road. I had been riding for about 20 minutes in 20 C temperature.

By looking at the Primary Air Holes I could see that no fuel was present. I allowed the bike to cool down for a few minutes and pressed the Tickler on the Carburettor, fuel could be seen bubbling an evaporating through the Primary Air Holes. I waited another few minutes then pressed the Tickler on the Carburettor, fuel could now be seen following out of the Primary Air Holes as normal; hence I started the bike and road the 6 miles home without a problem; however I made sure that I didn’t allow the throttle to completely close to avoid a re-occurrence of this problem.
I think what may be happening is that the Carburettor is getting so hot that the fuel is evaporating before it enters the cylinder. Does this make sense and if so how can I prevent this from happening.

10
British Bikes / How to be idle
« on: April 15, 2019, 11:00:15 PM »
My 1930s BSA runs okay but if I close the throttle it dies. The bike is has a Amal 6/122 carburettor which has a Throttle stop adjusting screw and a Pilot Air/Adjusting screw.



I understand the purpose of these are as follows:

THROTTLE STOP SCREW. Set this screw to prop the throttle open sufficiently to keep the engine running when the twist grip is shut off.

PILOT AIR SCREW. This screw regulates the strength of the mixture for idling and for the initial opening of the throttle. The screw controls the suction on the pilot petrol jet by metering the amount of air that mixes with the petrol.

I’m hope you can help me with a good method for setting up the closed throttle idle. I was thinking about starting the bike up with the Throttle stop screw full screwed in, then taking it for a short ride to warm it up. After this unscrew the Throttle stop screw until the engine beings to stall then turn it back in until a smooth running is achieve.

After this I may experiment with the pilot air screw by turning it first in then our until a slow continues tick over is achieved. 
Does this sound about right or is there an authordox method.

Thank you for any help

11
Wanted Bikes / Helmet advice
« on: July 22, 2018, 11:02:31 PM »
I need a new helmet, I’ve had my LS2 FF370 for over 5 years.

Should I go to a shop or buy online?

Where is the best place to buy online?

12
British Bikes / Need New Head Gasket
« on: July 17, 2018, 10:04:39 PM »
After riding my BSA in attempt to diagnose the poor running issue the engine note change and it lost power significantly then stopped. I was then unable to feel any compression through the kick start, hence I pushed the bike home again.

On further investigation I discovered that the cylinder head gasket had a hole in it. I now suspect that the poor running of the engine was a sign of pending failure of the head gasket. At lower revs in 3rd and 4th gear while riding along there was not enough compression for the engine to function properly. Please see my earlier post titled “Losing power when in high gears” link http://classicmotorcycleforum.com/index.php?topic=5764.0

I’ve kept the old gasket as a template or reference for a new gasket that I can purchase.

Could you please help me? Where can buy a head gasket for a 1932 BSA W32-6, or where could I get one fabricated.



13
British Bikes / Losing power when in high gears
« on: June 30, 2018, 09:25:19 PM »
I hope you can help me, my 1932 BSA W32-6 (500cc side valve) is losing power when I change up to third or fourth gear, but only when riding on the flat.

The bike is not easy to start but when it does start it pulls away just fine in first gear then pulling strong in second. However when I change to third or four gear the engine revs drop and the bike would stop if it did not change down to second again.

I find this strange but what I find even stranger is that the bike works fine when either going up or down hill in third gear.

What is causing this and how can I solve it?

Thank you for any helpful advice.

14
British Bikes / 1932 BSA side valve starting problem
« on: June 09, 2018, 08:47:20 PM »
I hope you can help me, I’m having trouble starting my 1932 W32-6 (500cc side valve).

I’ve have my magdyno professionally rebuilt, in the process replacing the three brush dynamo for a two brush dynamo on the advice of Tony Cooper who did the rebuild. Also on his advice I’ve remove the mechanical regulator coil and replaced it with a modern semiconductor solid state encapsulated regulator for motorcycles using the Lucas E3 type dynamo.

Since the rebuild I have had the bike running and have travelled about 3 miles. However today it would not start; it would only bake fire through the carburettor. This happens irrespective of the position of the ignition control and the air level.

Why will it run one day and not start the next? How can I diagnose and fix this problem.

Thank you for any helpful advice.

15
British Bikes / Starting problem after magneto rebuild
« on: October 28, 2017, 10:31:29 PM »
My bike will not start. Please read all my post before responding

After having difficulty starting my BSA W32-6 4.99 hp side valve (1932) when it was hot I had the magneto professionally rebuilt. I was also advised by Tony Cooper who rebuilt the magneto that it would be more reliable to replace the original Lucas three brush dynamo with a later Lucas two brush dynamo; so I did. Hence I have a Lucas MS1 magdyno fitted, with a later Lucas dynamo.

Tony also advised me to replace the mechanical regulator, which was a coil on the back of the control panel switch (Control switch setting are off, charge, High beam and low beam). He told me it would be better if I replaced it with a Teb-tec solid state encapsulated regulator. Again I have done this.

When I replaced the magdyno I removed the cylinder head so that I could see that it was at Top Dead Centre, when the piston was at the top and both inlet and outlet valves where closed. I then located the magdyno into the sprocket with the ignition in fully retarded position. This is the method stated in the BSA Motor Cycle Instruction Book (All models 1930 to 1936 inclusive). The exact wording for all 1932 BSA motorcycle is:

Piston at T.D.C Ignition fully retarded, Contact Breaker points open .003”

Before locating the magdyno into the sprocket I had rotated the contact breaker assembly until a cigarette paper could just move between the points and left it where the cigarette paper just comes loose. I made sure that it was fully retarded by not connecting the cable to the leaver, hence the cable was loose.

Both the inlet and outlet valve (Tappet) clearances are correct, .004” inlet and .006” exhaust.

When I attempt to start the motorcycle it will not fire at all. I tired starting the bike fully advance, half advance and fully retarded; however the outcome was always the same it would not fire at all. So I did the usual check for air fuel mixture and spark at the spark plug. I removed the spark plug placed it against the engine and yes there was a spark, also fuel was gently dripping out of the carburettor which indicates that the fuel was getting through.

Then I tried spraying Easy Start down the carburetter mixing chamber, again I tried bike fully advance, half advance and fully retarded. It would only back fire sending the force back through the kick start.

My question is how do I diagnose and remedy this problem.

Thank you for your kind help.







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